Instagram Linkedin-in Youtube
Envelope Phone-volume
Instagram Linkedin-in Youtube

Drive Excellence: Customized Industrial Solutions to Elevate Your Business

 

Process Consulting and Industrial Expertise

Benefit from our extensive experience in automotive process consulting and industrial expertise, developed over years of working with top companies in the industry.

The People Powering Lighthouse Consultings

Pioneering Process Excellence in Consulting Through Real-World Project Success

Discover our curated portfolio of sample projects, each a testament to our expertise in enhancing operational processes, streamlining workflows, and driving meaningful transformations.

1 July 2018

Interim COO Manager

Implemented a series of strategic initiatives to elevate production planning, ERP system functionality, and equipment uptime. Introduced Sales Inventory Operations Planning (SIOP) meetings, Lean Management Gemba walks, and a Smartsheet-based internal maintenance ticket system, resulting in a substantial uplift in Overall Equipment Efficiency (OEE).

1 May 2018

Launch Manager

Responsible for ensuring on-time start of production (SOP) in the plant. Successfully navigated supply chain challenges to assure on-time parts approval process (PAP) and SOP, through effective supplier management and timing plan revisions.

Maximizing Your Manufacturing Efficiency: TEEP vs OEE - LIGHTHOUSE Consultings
1 June 2018

Supply Chain Digitalization Project

Tasked with the establishment of a third-party logistics (3PL) warehouse for enhanced logistics operations. Orchestrated SAP and EDI setup, collaborated with external IT parties for integration, and managed stock and layout planning for the new warehouse

Unlock the Power of Smartsheet Dynamic View: A Complete Guide - LIGHTHOUSE Consultings
1 August 2018

Output Improvement

Managed the end-of-line (EOL) control to increase production output for a gearbox supplier in the military sector. Leveraged Six Sigma methodologies to improve First Time Through (FTT) rates and reduce scrap. Reduced cycle times by scrutinizing and streamlining testing procedures. Initiated simultaneous engineering projects and facilitated quick-response information flow between multiple production locations. Implemented simple yet effective Poka-Yoke tools to minimize errors and enhance efficiency.

1 June 2018

Relocation project

Leading a time-sensitive relocation project, transitioning operations from Germany to Romania. Managing stringent deadlines in collaboration with major automotive OEM customers and steering a highly efficient team to ensure seamless execution

1 June 2018

Project Leader Small/Sample Series

The project entails crafting a strategy for small/sample series production, pinpointing the essential manufacturing technologies and investments in liaison with customer departments. It also includes creating a comprehensive project plan encompassing the required resources, leading the project team via regular meetings, and ensuring steady reporting to the steering committee. Moreover, the initiative involves designing a factory and block layout adhering to lean principles to enhance operational efficiency.

Hands-On Expertise by Lighthouse Consultings: Elevating Business Processes, Driving Launch Management, and Leading in Relocation & Lean Initiatives.

Multiple Project Management

We provide project management services to manage multiple projects simultaneously.

Task Force Management

We assemble and manage task forces to tackle specific business challenges and drive results.

TASK FORCE

Supplier Management

Our team can help you manage your suppliers to ensure timely and cost-effective delivery of goods and services.

Learn more
Task Force

Supply Chain Resilience

Our team strengthens resilience with toolbox and expertise. We assess, identify areas for improvement, and implement strategies to mitigate risks and increase agility.

Learn more

Launch Management

Utilize our Gateway process. Our experts can lead or provide support and guidance during the launch phase of your project to ensure a successful implementation.

EXCLUSIVE

Relocation Management

Whether it's moving to a more cost-effective region, tapping into new markets, or optimizing supply chains, our team is equipped to manage every aspect of the transition. We don't just advise; we take a hands-on approach, ensuring that your production relocation project runs seamlessly from start to finish. With our deep industry knowledge and proven strategies, we minimize disruptions and maximize efficiencies, allowing your business to thrive in its new location.

TASK FORCE

KPI Development and Implementation

In the automotive industry, precision and performance are paramount. At Lighthouse Consultings, we specialize in KPI Development and Implementation tailored to this dynamic sector. Are you familiar with benchmarks such as ROCE, FTT, TEEP, OEE, FPY, and DOI? These represent just a fraction of the best-in-class automotive KPIs we benchmark against. But our expertise doesn't stop there. We assure a consistent Hoshin Kanri approach, ensuring that strategic goals are effectively communicated and executed at all levels of the organization. Beyond mere tracking, we recognize the significance of continuously evaluating and refining performance. Leveraging our deep industry insights, we guide businesses in establishing and implementing robust KPIs, ensuring they not only meet but exceed their strategic aspirations.

Rampup Management

We are your partners in driving production ramp-up to unparalleled heights. We expertly navigate the complexities of internal factors, customer demands, capacities, project timelines, and release requirements. Our team doesn't just provide guidance; we actively lead and manage the launch phase of your projects, ensuring a successful and efficient ramp-up.

TASK FORCE

Industrialization Planning

We can help you plan and execute industrialization projects and manage relocation efforts to minimize disruption.

EXCLUSIVE

you didn't come this far to only come this far...

Contact Us

Lean Management Solutions for Enhanced Operational Efficiency

Lighthouse Consultings specializes in Lean Management techniques designed to revolutionize your organizational efficiency and productivity. Leveraging industry-proven methodologies like Kanban, Kaizen, Layered Process Audits, 5S, and Hoshin Kanri, we offer tailored solutions that align with your business objectives. Our services span from initial benchmarking and actionable consulting to comprehensive implementation and training programs. As thought leaders in the automotive industry, our mission is to bring innovative and customer-oriented Lean Management solutions to companies looking to scale and improve.

Kanban

Kanban is a visual tool that helps in the management of workflow and processes. By visualizing tasks and their statuses, teams can identify bottlenecks and improve efficiency. At Lighthouse Consultings, we provide benchmarking, implementation, and training services to help your organization adopt a successful Kanban system tailored to your specific needs.

Kaizen

Kaizen refers to the philosophy of continuous improvement. It involves everyone in an organization and aims to achieve incremental changes that result in a more efficient and competitive environment. Our consulting services include a deep dive into your processes to identify improvement opportunities and the necessary training to instill a culture of Kaizen.

Layered Process Audits

Layered Process Audits involve multiple layers of management examining processes at various stages to ensure quality and compliance. These audits help identify areas for improvement and reduce the likelihood of errors. We offer a complete range of services from benchmarking existing practices to implementing audit systems and training your staff for effective auditing.

Hoshin Kanri

Hoshin Kanri is a strategic planning process that aims to ensure that insight and vision are translated into action throughout an organization. Our services include consulting to define your organization's "True North," training in the Hoshin Kanri methodology, and support in the execution and auditing of your strategic plan. By offering these services, Lighthouse Consultings aims to help businesses like yours streamline operations, achieve organizational goals, and elevate productivity to new heights. Feel free to reach out to us for a customized, customer-oriented solution.

Value Stream Mapping

Value Stream Mapping is a visual tool that helps you analyze the flow of materials and information required to bring a product or service to a consumer. This method is crucial for identifying waste and areas of improvement in your operations. Lighthouse Consultings offers services ranging from the initial mapping and analysis to the implementation of optimized processes. Our hands-on training ensures your team is equipped to maintain this lean approach to managing value streams effectively.

5S

5S stands for Sort, Set in Order, Shine, Standardize, and Sustain. It is a foundational tool used in Lean Management to organize the workspace for efficiency. Lighthouse Consultings offers a comprehensive 5S implementation service, along with training and ongoing consulting to ensure it becomes a part of your organizational culture.

ThinkTank

Learn more about case studies and our developments.

GreenGenius

Main Menu Smartsheet Solutions Kaizen Management System GreenGenius ThinkTank ESG Solutions for sustainably successful companies Our solutions help organizations...

Finding the Perfect Balance in the Hybrid Work Model: Boosting Productivity, Creativity, and Employee Satisfaction

Kaizen Management System

Optimizing Business Performance Through Comprehensive Workflow Analysis and Process Improvement Solutions

Why Workflow Analysis is a Game Changer for Your Business: A Guide by Lighthouse Consultings The Imperative for Workflow...

Streamline Your Supplier Evaluation Process with Smartsheet

Is Your Company Ready for the Next Crisis? The Alarming Truth About Resilience in the Global Supply Chain

Balancing Work and Life with Modern Workplace: Winning the Talent War with Generation Y

Balancing Work and Life with Modern Workplace: Winning the Talent War with Generation Y “Balancing Work and Life with...

Revolutionäre Restrukturierung: Die Kraft der Schwarmintelligenz und Technologie für den Unternehmenserfolg nutzen

Manufacturing at a Crossroads

Quick link

Home
Smartsheet Solutions
Kaizen Management System
GreenGenius
Process Consulting
ThinkTank
Our Team
Contact

Essentials

Privay Policy
Imprint

Get In touch

  • +49 711 80676929
  • contact@lighthouseconsultings.de
  • Lighthouse Consultings, Wienerstrasse 186,70469 Stuttgart

Copyright © 2023. All rights reserved.

Scroll to Top