FEW Automotive Group carried out more than 120 projects annually for VW, Porsche, and Ferrari. However, without structured approval processes, each project became a shot in the dark.
01
No defined approvals: Projects went through phases without clear checkpoints. Who had approved them? Who was responsible? No one knew.
02
Delayed escalation: Problems only became apparent in the final phase. A single failed project cost €600,000.
03
Fragmented documentation: Project data scattered across Excel, email, PowerPoint. No central status, no audit trail.
5-phase gate review according to VDA 6.3 & DAPQP standards
We implemented a structured gate review system on Smartsheet, based on proven automotive standards (VDA 6.3, DAPQP, IATF 16949), but applicable across all industries.
phase-gate model
5 phases from quotation to SOP. Each gate checks deliverables, KPIs, risks, and budget. Maturity-complexity assessment across 5 dimensions.
Automated test points
Smartsheet forms for standardized gate evaluations. Automatic health indicators. Escalation for unmet criteria.
Portfolio transparency
Dashboard overview of all 120+ projects. Drill down from portfolio to individual project. Real-time reporting without PowerPoint.
From reactive to proactive: measurable project success
“Smartsheet saves time, keeps track of information, and provides structure. These three things make it easier to deliver a good product. As a result, we have improved our customer satisfaction and loyalty by 90%.”
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Reduction of project costs through early risk identification
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Less administrative effort thanks to automated gate reviews
Are your processes ready for world-class performance?
What FEW Automotive Group has achieved is also possible for your company. Whether you have 10 or 500 projects, a structured gate review system prevents costly mistakes and speeds up your product launches. Let us take your approval process to a new level.
A gate review system is a structured project approval process in which projects must pass through defined phases (gates). At each gate, predefined criteria are checked, from feasibility to budget to quality. Only after successful review is the next phase approved.
What are the phases of a typical stage-gate process?
A typical stage-gate process comprises five phases: (1) Quotation & Feasibility, (2) Planning & Design, (3) Prototyping & Validation, (4) Pre-Production, (5) SOP & Ramp-up. Each gate in between checks the maturity of the project using defined KPIs.
For which industries is a gate review system suitable?
Gate review systems are suitable for all industries with complex projects and high quality requirements. They are particularly widespread in the automotive industry (VDA 6.3, IATF 16949), but medical technology, mechanical engineering, and the consumer goods industry also benefit from them.
Why do we need Lighthouse Consultings for implementation?
Software alone does not solve problems. A tool like Smartsheet is powerful, but without the right architecture, it can quickly become confusing. We don't just provide the license, we provide the strategy. We translate your business goals into technical blueprints, train your teams, and ensure that the "execution gap" is permanently closed.